Cement is not just a six world letter. But, it has been the reason to millions of strong and big smiles. It has been the basis of our buildings, houses, dams, apartments and so much more.
A company as big as Wonder Cement is a proud manufacturer of this commodity and also commands to be one of the biggest manufacturers of cement in India. They have constructed multiple production plants in Rajasthan, made production setups on world class technology and has also created a culture of passion and pride within the organization. Its employees are proud of being a part of India's success and carry the value Wonder Cement has strengthened in them. They manufacture cement both with their mind and heart. And, that is when the best outcomes draw out.
Does the Cement manufacturing process matter?
It very much does. The process would then define the quality of output. It would govern the strength of our buildings, houses, offices and dams etc. and ultimately express the forte of our nation. Process can never be ignored, nor taken casually. It has to follow the strictest rules that bring a high quality cement as its yield.
At Wonder Cement, it is done the following way. It involves mechanical processes that are followed as part of Cement manufacturing process.
- Step 1: Limestone Mining- Cement is typically made from limestone and clay. Limestone used is extracted from earth buy using NONEL eco-friendly blasting technology.
- Step2: Limestone Crushing: In this step, limestone is crushed to small pieces to make it ready for further processing.
- Step 3: Limestone Grinding: Grinding is done using vertical Roller Mill. This mill has been taken from Pfeiffer, Germany and is used for grinding purpose and achieve the required particle size
- Step 4: Pre-Heating/Pre-Calciner Clinkerizaion: Setup for this step has been taken from Polysius Thyssenkrupp of Germany. The heating temp. in this step is around 1400-1450 degrees Celsius and helps in the decomposition of the raw materials.
- Step 5: Cement Grinding- Gypsum is added to the clinker to make the final cement product.
- Step 6: Cement packing- High quality cement produced is stored in the four silos which are then packed by eight consistent high accuracy electronic roto packers.
Supported by a mix of young, experienced and educated management, Wonder Cement has been delivering high quality Cement to the country. It sees a vision to continuously improve its standards and take the nation ahead in the coming years.
